Automated Blending Unit
Advanced automated blending system for manufacturing uniform fertilizer mixtures. Our blending unit precisely combines multiple raw materials with digital weight control and automatic dosing correction, ensuring consistent product quality at capacities from 10 to 200 tons per hour.
System Specifications
Precision fertilizer blending technology for consistent product quality and operational efficiency
Capacity
10-200 tons/hour
Hopper Size
4-12 ton hoppers
Construction
Multiple stainless steel hoppers
Weighing
Digital weight measurement
Dosing
Automatic dosing correction
Control
PC-based centralized control
Blending Technology Deep Dive
Discover how advanced automated blending systems create uniform fertilizer mixtures with precise nutrient ratios, ensuring agricultural excellence and operational reliability
Advanced Blending Technology
Automated blending units represent the backbone of modern fertilizer production, enabling manufacturers to create customized fertilizer formulations with precise nutrient ratios. By combining multiple raw materials in exact proportions, blending systems transform diverse ingredients into uniform, high-quality final products that meet specific agricultural needs. Our blending units utilize digital weighing technology and automatic dosing correction to ensure every batch maintains consistent composition.
Our blending systems offer unmatched flexibility with capacities ranging from 10 to 200 tons per hour, making them suitable for operations of any scale. The modular design accommodates multiple stainless steel hoppers (4-12 tons each), allowing simultaneous handling of various raw materials. With PC-based centralized control and optional network connectivity, operators can manage recipes, monitor production in real-time, and maintain complete traceability of all batches.
Precision Blending Technology
The system employs advanced digital weighing technology with automatic dosing correction to ensure precise proportions of each ingredient. Real-time weight monitoring and feedback control guarantee that every batch meets exact recipe specifications, eliminating variations and ensuring product consistency.
Flexible Configuration
Modular design allows configuration with multiple hoppers to accommodate different numbers of raw materials. Each hopper features individual load cells and dosing controls, enabling complex multi-component formulations. The system easily adapts to changing product recipes without mechanical modifications.
Automated Operation
PC-based centralized control system manages the entire blending process from ingredient selection to final discharge. Operators simply select pre-programmed recipes, and the system automatically handles weighing, dosing, mixing, and quality verification. Optional network connectivity enables remote monitoring and production management.
Quality Assurance
Continuous monitoring throughout the blending cycle ensures product quality. The system tracks individual ingredient weights, total batch weight, mixing time, and discharge volumes. Complete batch records provide full traceability, meeting quality assurance requirements and regulatory standards.
Key Benefits
Uniform Mixing
Achieves homogeneous blends with consistent nutrient distribution throughout the final product, ensuring every granule meets specifications
Precise Proportions
Digital weighing and automatic correction maintain exact ingredient ratios within ±0.5% tolerance, meeting strict quality requirements
High Throughput
Scalable capacity from 10-200 tons/hour enables both small batch production and high-volume manufacturing operations
Automated Operation
Reduces manual labor and human error through fully automated recipe execution and quality control systems
Material Versatility
Handles powder and granular materials including urea, MAP, DAP, KCl, and various compound fertilizers without cross-contamination
Quality Consistency
Recipe management and real-time monitoring ensure every batch meets exact specifications with complete documentation
Blending Process Overview
Material Storage & Feeding
Raw materials are stored in multiple stainless steel hoppers, each equipped with load cells for precise weight measurement. Individual discharge gates control material flow from hoppers to the weighing system. The modular design accommodates 4-12 ton capacity hoppers depending on production requirements and the number of ingredients in typical recipes.
Precision Weighing & Dosing
The digital weighing system accurately measures each ingredient according to the selected recipe. Automatic dosing correction adjusts material flow in real-time to compensate for variations in material density or flow characteristics. Load cells continuously monitor weight, ensuring precise proportions before materials proceed to the mixing stage.
Automated Blending
Weighed ingredients combine in the mixing chamber where mechanical blending creates a homogeneous mixture. The controlled mixing cycle duration and intensity ensure complete material distribution without degradation of granules. The system adapts mixing parameters based on material characteristics and batch size.
Quality Control & Discharge
The completed blend undergoes final quality verification including weight confirmation and visual inspection. The PC-based control system records complete batch data including ingredient weights, mixing time, and operator information. Finished product discharges directly to packaging equipment, bulk storage, or loading systems, maintaining product integrity throughout the supply chain.
Compatible Materials
- Urea (CO(NH₂)₂)
- Ammonium Nitrate (NH₄NO₃)
- Diammonium Phosphate (DAP)
- Monoammonium Phosphate (MAP)
- Potassium Chloride (KCl)
- Compound fertilizers and custom formulations
System Features
- Stainless steel construction for corrosion resistance
- Digital weighing systems with automatic correction
- Optional network connectivity for remote monitoring
- Recipe management system with unlimited storage
- Dust-free operation with integrated collection
- Easy maintenance access to all components
See Our Blending System in Action
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